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The most common method of bleeding brakes is manual bleeding. The concept is simple - by forcing fluid through the hydraulic system, air and any other impurities in the system are carried along with the fluid and eventually out of the system.
To manually bleed brakes, the following
items are needed:
- A clear rubber hose (about 2-3 feet
long) that fits snugly over the end of the bleeder screws.
- Plenty of fresh brake fluid.
- A bottle to collect the fluid flushed
from the system.
- A friend, cause you can't do this
alone.
Each cylinder must be bled to expel air
from all parts of the hydraulic system. Generally accepted practice
calls for starting at the brake cylinder farthest from the master
cylinder (right rear) and working in towards the closest. Before
beginning, make sure the master cylinder is full of
fluid.
WARNING: Do not allow the master cylinder
to run out of fluid. If it does, air has been reintroduced into the
system and you must start all over again.
At each cylinder:
- Place a box end wrench onto the bleeder
screw.
- Push one end of the rubber hose over
the nipple of the bleeder screw and place the other end into a
bottle to collect the fluid.
- Have your friend apply pressure to the
brake pedal and hold it. If your friend lets up on the pedal while
the bleeder screw is open (next step), air will be drawn back into
the hydraulic system, so this part must be coordinated.
- Open the bleeder screw and observe what
is expelled. Air bubbles indicate there is still air in the
hydraulic system.
- When the flow of fluid decreases, close
the bleeder screw.
Tell your friend to release the brake
pedal.
- If you saw air bubbles in the fluid,
return to step 3 (check master cylinder periodically to insure it
does not run dry). If you saw a clear stream of brake fluid, you
are done with this cylinder. Move on to the next.
It may take several complete rotations to
expel all the air from the hydraulic system. If you dont seem to be
getting any results, check the following troubleshooting tips.
A new or rebuilt master cylinder
has been installed If you have not bench bleed your
master cylinder, air may be trapped in it that cannot be expelled by
this process. You may need to remove the master cylinder and perform
a bench bleeding.
Bleeder screw is open and pressure
is applied to brake pedal, but nothing comes
out.
- Make sure master
cylinder has not run out of fluid.
- If you have replaced any of the brake
lines or drained the system of brake fluid, be patient. It can take
quite a long time to pump fluid throughout the system.
- Check if bleeder screw is clogged remove
the screw entirely and apply pressure to the brake pedal. If fluid
squirts from the cylinder, your bleeder screw is clogged and must be
cleaned.
- Check if wheel cylinder is clogged
remove brake line from cylinder and apply pressure to the brake
pedal. If fluid squirts from the line, replace your wheel cylinder.
Front or Rear brakes bled, but no luck
at other end
The Pressure Differential Warning Actuator may be tripped.
This would close off either the front or back hydraulic circuit and
leave the other functional. It's easy to trip this when bleeding the
brakes. If this is your problem, the brake warning light will glow
brightly when the ignition is turned on. (Unless of course your
brake warning light switch or bulb is not working...)
If the PDWA is tripped, the shuttle in the
PDWA can be re-centered by the following procedure:
- Open a bleed nipple on the brake system
that does work.
- With
the ignition switch on, observe the brake warning light. Press
on the brake pedal carefully and watch the light. It and the oil
pressure light should dim as the switch centralizes. You should also hear
a click. Do not press too much or too
fast, or the switch goes past center. Just keep repeating the
proceedure until it works, varying the wheel/brake circut until you figure out which way the
switch was on.
If the above absolutely does not work for
you, the PDWA can be mechanically recentered, but is more difficult,
involving partial disassembly of the PDWA unit.
ADDITIONAL WARNING: Brake fluid and paint
are a bad combination, try not to get them in the same place. In
fact, try not to get brake fluid on anything.
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